If you are like most people getting ready to
do a garage floor you are doing a lot of research. Some of
this information may be redundant and some may conflict with what
others recommend. This is not intended to discount any
research that you have already done and learned from. There
generally is more than one way to install epoxy, but, most what
you read about preparation is probably true. Some sites will
tell you to grind your floor, some will say acid etching is fine.
Then you start hearing about primers, and build coats (same as
intermediate coat) of epoxy, and whether to top coat with epoxy or
urethane. The list goes on and on. It is wise to do
your homework, and most of the research you do will probably be
correct, so what do you go with? Which is the most asked
question, What do you recommend? I have been installing
floors for a long time and have used many different products.
Epoxy is a formulation of different chemicals with additives for
specific purposes which is meant to react to many different
conditions. So to say one product or preparation method is
the best is not always possible. Below are examples and
answers to many common asked questions.
Yes!!!
Preparation is critical. And yes, it is possible to have
a successful long lasting durable floor without doing a whole lot.
BUT WHY TAKE THE CHANCE! Especially if you plan on enjoying
it for yourself. If you can rent a grinder do it. If
not, it is highly suggested the you at least degrease and acid
etch the floor. Many people ask, in one way or another, if
preparation is minimal is there a system or epoxy which is better
than others? Answer is yes, at least use AD134 primer and
AD311 top coat. Two coats of both, or at least two coats of
either of the two is even better. If you're going to
purchase a big box store water based epoxy kit then just buy the
AD134 and be done with it. It is by far a better product but
it does have an odor. If you want an odorless epoxy then AD5
is a substitute water based epoxy but AD Polymer's water based
epoxy does have a higher resin (solids) content than most.
Or, better yet, go with AD0LVP high solids epoxy. However, if
there is grease on the concrete, that will need to come off with
degreaser, before coated.
To prime or not to prime. Priming offers the best
chance for adhesion and reduce occurrences of
air bubbles. AD134 is a great epoxy primer. The
solvent (xylene) in AD134 helps adhere because as the epoxy is
drying the concrete is absorbing the xylene out of the epoxy
pulling the solids (resin) material down allowing the epoxy resin
to embed itself into the concrete. Water based products work
the same way except water evaporates quicker than solvents which
means there is less opportunity for the bonding process to take
place. That is true for absorption rate as well.
Concrete is absorbing the water at a faster rate, again lessening
the opportunity to benefit from the bonding process. Odor is
present with the AD134. Only last a short time and is strongest
just after applying. Another primer is available and that is
AD0LVP. Much higher solids but does have some xylene with
much less odor. This is used and was formulated primarily
for concrete that is less than perfect in the sense of pits and
small cracks. It is heavier so it helps hide those
imperfection. Still, AD811 crack and joint filler may be
desired.
About top coating
Urethane top coat or not? One or two coats?
Most company's will say two coats of urethane because it is a safe
way to ensure there is complete coverage of the floor and if
coating over chips, then two coats will give smoother finish.
I agree. If chip flakes are used, especially heavy
broadcast, then two coats will help reduce the profile from the
chips. If not using chips, and you are just coating a single
color floor then one coat can be sufficient. It is
completely up to the installer. AD311 has an odor but it is
very high performance. See data sheet for specs.
Polyaspartic is available but not recommended if not familiar with
it. I sell two types of polyaspartic urethane, AD331 and AD339,
but only one is made available. Unless otherwise asked.
AD331 dries extremely fast. 8-10 min working life.
Generally used for very small jobs that require very fast turn
around. Bathroom in store etc... Or countertops.
One major notable, in regards to top coating, if you use a chip
broadcast of .05 x sqft. or more then you must scrape the floor
with an 14" floor scraper or similar tool, after it is dry.
If a small area is coated such as a residential bathroom, then
simply a hand held putty knife will be fine for scraping.
Scraping will knock-down any sharp flakes that may be stacked on
one another that could create a point after the urethane is dry.
The more chips the more texture, which means the more urethane you
may want, to leave a smoother finish, depending on the desired
feel. If texture if desired, for a more slip-resistant
floor, then one coat of AD311 will leave a profile from chip
flakes or even two thin coats of AD311 works out very well.